What is a Stiffener Board in Flex PCB?

A stiffener board in a flex PCB (flexible printed circuit board) is an additional layer or reinforcement added to specific areas of the flex circuit to enhance its mechanical rigidity and durability. This is particularly important in applications where the flex PCB needs to maintain its shape, support components, or withstand mechanical stress during handling or use.

PCB stiffener material types

Function of Stiffener Board

  1. Mechanical Support: The primary function of a stiffener board is to provide mechanical support to the flexible areas of the PCB, preventing undesired bending, flexing, or deformation.

  2. Component Mounting: Stiffener boards are often used to provide a solid base for the attachment of components, connectors, or other hardware, ensuring stability and reliability.

  3. Durability: By reinforcing the flexible areas, a stiffener board helps to increase the durability and lifespan of the flex PCB, reducing the risk of damage due to repeated bending or flexing.

  4. Protection: It offers protection to the flexible circuit during assembly, installation, and usage by minimizing the risk of stress-induced fractures or damage.

Types of Stiffener Boards

  1. Rigid Stiffener Board: Made of rigid materials such as FR-4, polyimide, or metal, providing a solid and inflexible support to specific areas of the flex PCB.

  2. Flexible Stiffener Board: Constructed from flexible materials such as polyimide, allowing for more compliance with the overall flexibility of the circuit while still providing reinforcement.

Flex PCB with stiffener

Applications

Stiffener boards are commonly used in various applications including:

  • Wearable Electronics: To maintain the shape and structural integrity of wearable devices such as fitness trackers and smart clothing.

  • Foldable Devices: In the construction of foldable electronic devices, stiffener boards help to reinforce the flexible areas without compromising the foldability.

  • Automotive Electronics: For flexible PCBs used in automotive applications where mechanical robustness is essential.

In summary, a stiffener board in a flex PCB serves to provide mechanical support, component mounting, durability, and protection, contributing to the overall robustness and reliability of the flexible circuit in various applications.

Images source: .designworldonline