HOW-TO: PCB Trace Repair With Conductive Ink

Repairing a PCB trace with conductive ink can be an effective way to address damaged or broken traces. Follow these steps for a successful repair:

  1. Assess the Damage

    • Identify the damaged or broken trace on the PCB. Check for any surrounding components that may have been affected.
  2. Prepare the PCB

    • Clean the area around the damaged trace to ensure proper adhesion of the conductive ink. Remove any debris, flux residues, or oxidation from the area.
  3. Select the Right Conductive Ink

    • Choose a high-quality conductive ink suitable for PCB repair. Ensure that the ink provides good conductivity, adhesion, and compatibility with the PCB material.
  4. Apply the Conductive Ink

    • Using a fine-tip applicator or a small brush, carefully apply the conductive ink to bridge the damaged or broken trace. Ensure precision and avoid spreading the ink to adjacent traces or components.
  5. Allow Sufficient Drying Time

    • Allow the conductive ink to dry according to the manufacturer's recommendations. Ensure the ink is fully cured before proceeding with further steps.
  6. Inspect the Repair

    • Carefully inspect the repaired trace to verify the continuity and adhesion of the conductive ink. Use a multimeter to test the conductivity of the repaired trace.
  7. Protect the Repair

    • Once the repair is verified, consider applying a conformal coating over the repaired area to protect the conductive ink and enhance the long-term durability of the repair.
  8. Test the PCB

    • Reassemble the PCB and perform functional tests to ensure the repaired trace functions as intended and does not introduce any new issues.

By following these steps, you can effectively repair a PCB trace using conductive ink, restoring the functionality of the circuit board and extending its operational lifespan.